Adhesive mat that removes 90% or more of dust and dirt from tires

LIFT-MAT® is an adhesive mat that removes more than 90% of hair and dust from the tires of forklifts, transport vehicles, and AGVs. Since it can be washed with water and used repeatedly, contributing to a significant reduction in running costs and waste.
Ideal for those with the following concerns.

  • ・We are working on measures to prevent foreign matter contamination, but is plagued by complaints of hair and dust contamination.
  • ・Even though we clean the factory floor every day, tire marks remain and the floor quickly gets dirty.
  • We want to clean the tires themselves, but it is difficult to wipe them directly, and I’m worried about the sheet getting caught in the adhesive mat of peel-off type.
  • We want to show that we are working on foreign material contamination in our audits!

Features

High removal rate mats of 90% or more

The adhesive gel fits into the fine unevenness of the tire surface and adsorbs and removes even invisible size dirt. By driving the tire around the mat for three rotations, more than 90% of the dirt can be removed.

ATP (+AMP) Wipe inspection
Removal rate test results Peeling type adhesive mat
Approx.60% 90% or more
Test method: ATP (+AMP) Wipe inspection
Measuring instrument: Kikkoman BioChemifa LumiTester
Test description: A forklift is driven around the room for one minute, and the amount of contaminants adhering to the tires is measured. The same forklift is then driven over a LIFT-MAT, and the amount of contaminants remaining on the tires is measured again.
Adhesion test / Strength test
Adhesion test results Number of Passage
Unused 200 400 600 800 1000
Adhesive strength 100% 100% 91% 100% 91% 91%
Strength test results Number of Passage
Unused 200 400 600 800 1000
Strength 100% 102% 94% 105% 90% 92%
Test method: Adhesion test at 90°peel / Tensile strength test
Measuring instrument: Nidec-Shimpo Force Gauge / Shimadzu Corporation Universal Testing Machine Autograph
Test details: A Sumitomo Forklift Co., Ltd. reach lift with a vehicle weight of approximately 2 tons was used. The adhesive strength and strength were confirmed by passing over the material 1,000 times. (*Unused products are considered to be 100%.)
Removal rate test with continuous use

Test method: ATP (+AMP) wipe test
Measuring instrument: Kikkoman BioChemifa LumiTester
Test description: A 1-ton forklift passes 5 to 10 times in a day, plus a trolley passes several dozen times in a day. After two years and one month, the change in the removal rate of theLIFT-MAT was measured. *Cleaning is carried out once a day.

Can be used repeatedly

When the adhesive strength decreases due to dirt, wipe the surface of the mat with special detergent or water to clean off the dirt and restore the adhesive strength for repeated use.
(*If there are a lot of vehicles passing by, you can maintain the cleaning effect by increasing the number of cleanings or increasing the installation area.)

Strength to withstand a total weight of approximately 4 tonss

The mat is made of high-strength adhesive urethane gel that can withstand the passage of heavy vehicles. It is designed to be resistant to tearing and getting caught in tires.

Can be laid over the entire floor

It can be spread over the entire floor, which was difficult with conventional adhesive mats. By spreading it over an air shower, it will absorb hair and dust blown away by the air and prevent them from scattering again.

Contains flame retardants

It is equivalent to UL94 V-2 flame retardant standard.

Check out the video

Location of use

It can be used in places where bringing in trash and dust is a concern.
It can remove dirt from heavy vehicle tires, which is difficult to do with conventional adhesive mats, so it can be spread to the floor surfaces of passageways, including indoor passageways for heavy vehicles and air showers.

商品ページ

Dressing room

Passageways for heavy vehicles

In front of clean area

In air shower

Installation location

It is effective when installed as shown in the figure below.

How to use

How to install

1.Clean the installation floor.

2.Remove the film from the side with the "床面" sticker and wet it with a spray.
*Do not remove the film from the surface to which the sticker is not attached.

3.Lay the mat on the installation floor, and push out water and air with a presser roller, etc. without removing the film, and wipe off any moisture.
*Lay the wetted side down.

4.Remove the surface film and install aluminum slopes at both ends.
The mat and floor can be used after they are dry.
*Guideline: Dry overnight (10~12 hours) without stepping on it.

■ Precautions for use

*Outdoor or direct delivery entrance from outdoors to indoors is not suitable for use because of the effects of heat and ultraviolet rays, which deteriorate the material urethane.
Please be sure to use this product for indoor passageways.
*The floor and mats are slippery while wet. Also, do not pass with shoes or tires that are wet with water or oil.
*The mat may be damaged if the vehicle is turned around on the mat or if the transported goods get caught on the mat. Also, please refrain from stopping or suddenly starting the lift on the mat.
*Cannot be installed on uneven surface floor like a concrete. Painted or resin floors are suitable.
(The paint may peel off depending on the installation location, so peel it off slowly from the edge when removing the mat.)
*If you are concerned about the step between the floor and the mat due to the thickness of the mat, please use Aluminum slope.
*Avoid installation on soft PVC or floors that contain a lot of plasticizers.

How to use

About tire sizes and compatible mats
LIFT-MAT removes approximately 60% of the fine dirt and dust on tires with one tire rotation, and more than 90% with three tire rotations. For more effective use of the mat, we recommend that you choose a mat size that is long enough to make three tire rotations on your indoor vehicle.
item Diameter of tire (mm)
Φ200 Φ250 Φ300 Φ350
Length required for 3 tire rotations 1884 2355 2826 3297
Recommend mat length 1800 2400 3600 3600

The length in which the target tires can make three rotations of tire.
When the mat becomes dirty, clean it with water or special detergent, referring to the cleaning instructions.

*Please note that the mat is not suitable for use in areas with large or hard, sharp debris as they may damage the mat surface.

How to clean

1.Thoroughly wet the mat with water or special detergent.

2.Wipe with a damp rag or mop to collect dirt.

3.Wipe off any remaining water with a rag or absorbent mop.

Customers' opinions

Reduced tire dirt and cleaning effort!

The floor was getting dirtier day by day due to tire marks, and daily cleaning alone was not enough to keep up, so we wanted to do something about this situation. LIFT-MAT makes tire marks stick clearly to the mat, so the dirt on the floor is reduced, and even the effort of cleaning the floor is reduced!

Food manufacturer, Aichi, Japan

Dirt is no longer spread over a wide area!

We installed this product because I was concerned about the hygienic effects of tires. We have installed it at the entrance and exit of the indoor forklift passage. The adhesive strength is appropriate, and since we started using it, dirt has not spread over a wide area, so we are satisfied.

Food manufacturer, Chiba, Japan

You can feel the effects of the LIFT-MAT!

It is installed and operated at all entrances to the production area.
With its strong adhesive power, you can feel that dust is thoroughly removed even with just one rotation of the tire.

 

Medical electronic equipment manufacturer, Gunma, Japan

Prevents dirt from being brought into the pallet!

When transporting goods with a forklift, dirt from the underside of the pallet would be brought into the factory. However, by putting the pallet on the mat, the dirt was transferred perfectly to the LIFT-MAT, which earned the company high marks during an audit.

Chemical manufacturer, Hiroshima, Japan

Delivery record

ASAHI BREWERIES, LTD. / Meiji Co., Ltd. / The Nisshin OilliO Group, Ltd. / Ezaki Glico Co., Ltd. /
Maruha Nichiro Corporation / NH Foods Ltd. / MARUKA FOODS Corporation /
YOKOHAMA MORINAGA MILK INDUSTRY CO., LTD / Ito-Yokado Co., Ltd. / Hakata Salt Co., Ltd. / 
TAKAHASHI SAUCE Co., Ltd. / HOYA CORPORATION / POKKA SAPPORO FOOD & BEVERAGE LTD. /
Cosmelor Ltd. / LEC, Inc. / Watami Co., Ltd. / UENO FINE CHEMICALS INDUSTRY, LTD. / Nippon Kayaku Co., Ltd.

Lineup

★Recommended for beginners
Part Number Size(mm) Thickness(mm) Details
LM01-10006 900×600 3.0 LIFT-MAT+Sponge mop+Disinfectant cleaner+Aluminum slope(900x60mm)*2
LM01-10007 1200×900 LIFT-MAT+Sponge mop+Disinfectant cleaner+Aluminum slope(1200x60mm)*2
LM01-10008 1800×1200 LIFT-MAT+Sponge mop+Disinfectant cleaner+Aluminum slope(900x60mm)*4
Part Number Size(mm) Thickness(mm) Color
LM01-10001 900×600 3.0 Use side: Green
Install side: Blue green
LM01-10002 1200×900
LM01-10003 1800×1200
LM01-10004 2400×1200
LM01-10005 3600×1200
Part Number Size(mm) Thickness(mm) Color
LM01-10009 900×600 3.0 Use side: Green
Install side: Amber
LM01-10010 1200×900
LM01-10011 1800×1200

FAQ

What is the recommended replacement period?
Although it depends on the frequency of use and the environment of the installation location, we recommend replacement every 1 to 2 years.
Can it be used in wet areas?
When it gets wet, its adhesive power weakens and it becomes ineffective. Please use it in a dry environment.
What is the best location to install?
It is effective to install them in the straight passage of indoor heavy vehicles (forklifts, hand lifts, AGVs, etc.). Areas where fine dust tends to fly, or where hair, lint, etc. may fall are good.